After the introduction of Industry 4.0 technology into the manufacturing industry, there have been many changes in the medical device manufacturing industry. A number of industry executives pointed out that Industry 4.0 brings eight benefits to the medical device manufacturing industry, including error reduction, observation efficiency and paperlessness.
According to reports, Industry 4.0 can be applied throughout the manufacturing process. First, quality control is one of the steps to achieve maximum improvement. Because of the sensor technology, manufacturers can quickly identify the source of the problem, thereby reducing unanticipated shutdowns.
The second is to observe and improve performance. Predictive maintenance technology saves time and avoids long-term failures. For example, GE (General Electric)'s Brilliant Manufacturing software can anticipate when and why machines may be out of order. GE Digital General Manager Jennifer Bennett said that the key to efficiency from design to service is through data analysis.
The third is paperless. Paperless can be seen as one of the criteria for increasing the degree of compliance. Robert Kavanagh, head of Irish medical device manufacturer Seabrook Technology, said that from the recent Food and Drug Administration (FDA) Non-Compliance ObservaTIon data, production and process control are the main sources of problems, and from the company's experience, more than half Non-compliance is caused by a file error rather than a problem with the product itself.
The fourth is tracking. Raumedic is one of the pioneers in the development of digital systems for manufacturing systems. In 2017, the company chose to work with Guardus SoluTIons to design a new Manufacturing Execution System (MES) for existing machines and future investments, allowing Raumedic to be traced from the original material at the earliest, from the initial development to They can be linked, managed and recorded during delivery.
The fifth is a bolder design. Design trends such as miniaturization bring challenges and challenges to the medical device sector. With advanced scanning and technical processes, manufacturers can produce more complex and unique designs.
The sixth is inventory control. Industry 4.0 has the potential to increase output and also represents more raw materials and supplies that will flood into the plant. Sanmina's vice president, Gelston Howell, said that in the past, management inventory was handled manually in the enterprise resource planning system, but after the industry 4.0 technology and the use of machine to cloud communication, inventory management can be changed from manual to automatic processing, real-time inventory control .
The seventh is customization. Personalized drugs will be a major change in the medical industry, but it will be a shock for manufacturers that cannot be prepared. Although 3D printing is one of the choices, earlier production methods can also be adjusted by advanced product lifecycle management (PLM). For example, Siemens (Siemens) has provided a PLM platform to create automated images for the migration process.
The eighth is scalability. The use of Industry 4.0 technology can help OEMs expand in the future, and German medical device manufacturer B. Braun Medical has already moved to digital manufacturing systems. In response, the company's chief executive, Francisco Almada Lobo, stated that B. Braun will use the joint project team to set up the system and build capacity to continue to be maintained in the foreseeable future.
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