Qizhong CNC Recreates Success: The Smart Shop Leads the Way to "Intelligent Creation"

Formerly known as Qiqihar No. 1 Machine Tool Plant, Qizhong Numerical Control Co., Ltd. is a leader in large-scale key enterprises and industries in China's machine tool industry. It was honored as one of the 18 Arhat factories and was once commended by the State Council.

Neat plastic floor, wipe a variety of new lathes, touch screen manager with a sense of science and technology, just a little finger, the comprehensive information of the product is in sight, and the closed lathe starts with the pressing of the finger Automatic production. Without introduction, it is hard for a reporter to imagine that this is a modern equipment manufacturing workshop. This set of intelligent, digital, networked production workshop is a new starting point for Qigong CNC Equipment Co., Ltd. to embark on a new development and development journey.

From order confirmation to product design, from product production to assembly and shipment, intelligent management systems are always in place. The entire system is under the monitoring and management of the "cloud platform" of the intelligent management center. The slightest change in product production can't escape its "eye". “Intelligent management center cloud platform can monitor some equipment in the intelligent workshop, constantly monitor the operation of the equipment and make products more precise. Relying on the cloud platform, the product development cycle is greatly shortened, the design is more targeted, and the technology content of the product is also Higher.” Said Zhou Dong of Qizhong CNC Intelligent Manufacturing Project, told reporters that intelligent construction has laid a solid foundation for enterprise technology innovation, and intelligent manufacturing as a demonstration, Qizhong CNC launched more than 20 new products each year to provide sustainable development for the company. support. "Today, our products still have many shortcomings in the high-end market share and product reliability compared with other international types, and this is also our original intention in our efforts to change from manufacturing to Zhizhi to increase the technological content of our products."

Formerly known as Qiqihar No. 1 Machine Tool Plant, Qizhong Numerical Control Co., Ltd. is a leader in large-scale key enterprises and industries in China's machine tool industry. It was honored as one of the 18 Arhat factories and was once commended by the State Council. Although Qizhong CNC once fell into a difficult business environment, diligent and brave Qizhong people did not depend on it, actively adjusted their product mix, increased product innovation efforts, and strived to build smart manufacturing projects, transforming enterprises from “manufacturing” to “intelligent manufacturing”. , Make products more scientific and technological content and market competitiveness.

In 2014, under the strong support of the municipal party committee and the municipal government, Qizhong CNC relocated the good assets of the North District to the Southern District in a one and a half year period. New factories were built in the Southern District, and the operation of low-grade non-performing assets and idle assets was activated. Now it has built 100,000 square meters of factory buildings and office buildings, and added first-rate and major key equipment at home and abroad based on numerical control equipment, so as to improve the level of production technology and manufacturing of enterprises, and turn enterprises into high-end new product research and development and trial production and scientific research. Experimental research, precision machining, high-end core components and high-end CNC equipment assembly and commissioning industrialization base.

In order to adapt the market demand structure to the high-end transfer situation, Qizhong CNC has accelerated the development of high-end alternative imported products that meet the market demand on the basis of the original products, and has developed a number of core competitive products.

"In recent years, we have actively sought international cooperation, hired well-known foreign experts to serve as corporate technical consultants, introduced advanced foreign technology, and actively explored the international market. At the same time, we have also worked with Kazakhstan to jointly develop and manufacture deep-sea robots and deep sea diamond ropes. The slot cutting machine has enhanced its own R&D capabilities. At present, our products have been fully integrated into more than 30 countries and regions such as Europe, the United States, Japan, and South Korea.” With Zhou Dong’s guidelines, the reporter came to the equipment workshop. Here, a large CNC gantry mobile boring and milling machine is being assembled. One large part was suspended by the reporter’s head and placed in its place under the traction of the workers. Looking at a large lathe in the immediate shape, that kind of shock to reporters feel inexplicable excitement. "This is a new product we have developed and is currently the largest gantry boring and milling machine in the country. It will be sent to the United States this year."

At the same time as the assembly of large-scale machine tools, Zhang Haijun, the director of the functional parts plant, is leading several workers with a variety of gear combinations in the size of a car engine. "This is the core part of the export product five-axis linkage milling head, you do not look at it much smaller than the lathe, but the technical content is quite high, its technology is an international leading level, but also to fill the gaps in the country." Zhang Haijun told reporters, This milling head, designed and produced in cooperation with German experts, not only has a higher precision but also has a higher rotational speed and can reach 3,000 rpm.

From manufacturing to intellectual development, this is not only the integration of industrialization and informatization, and the transformation and upgrading of industries. It also means moving from the middle to the low end of the value chain to the mid-to-high end, which means that product quality, efficiency, and scientific and technological content are continuously improving. This will increase international competitiveness. "The wine is not afraid of a deep alley. As long as there is a good product, there is still huge potential in the market. This requires companies, in accordance with market demand, to introduce good products that are more in line with user requirements." Qi Jun, general manager of Qiyun, said that although CNC is still faced with many difficulties such as tight funding and urgent need for equipment renewal. However, as long as it follows the direction of “innovation,” future Qizhong CNC will embark on its own path of upgrading and development.

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